Battery regeneration & maintenance

Revive your old and used batteries. Sulphation of lead-acid batteries is the main reason for capacity loss and malfunctioning. With our REPLUS technology you can now give your batteries a second life.

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Battery regeneration: what happens to the battery and what can be done?

The lead-acid batteries suffer mainly, among other defects, sulfation. This occurs when the battery is completely discharged and returns to normal when you reload. However, as the processes of nature are not 100% efficient, a part of sulfate is attached to the plates and makes the total capacity of the battery is affected, making you eat more to charge the battery and causing high temperatures to the battery (effect that causes decreased life). This is a result of charging technology not being 100% efficient.

A battery regeneration treatment during their life or a subsequent procedure may cause the battery to lengthen or recover your life. A previous analysis tells us about the status of the battery and diagnose whether it is feasible to be recovered. This service will allow the employer to the battery can last longer and thus make financial savings.

We have the tools to retrieve battery forklifts, golf carts, boats, trains, telecommunications, distribution companies and power generation, etc. Our battery regenerator removes lead sulphate by the electrical high-frequency pulsation process.

Click here for more information about our battery regeneration solution and our battery regenerator.

Battery regeneration process: detailed overview

1) Reduced capacity due to sulphation or annual maintenance

When the capacity of a battery is reduced, this is probably due to sulphate crystals that have gradually built up on the electrodes, preventing the battery from effectively delivering current – these crystals in effect suffocate the battery. This lead sulphate increases the internal resistance and decreases the electrolyte density. The process of sulphation build-up is unavoidable. Worse yet, after 3-4 years the process accelerates substantially (thus the rapid fall at this age in your battery's productivity). If your battery suffers from this type of sulphation, then our battery regenerator will be very effective.

If you service your battery once a year with our battery regenerator, sulphation will never stand a chance! 

2) Cleaning + Analysis + repair of battery

Prior to the regeneration process it is very important to make sure that the battery, battery connections and battery box are free of defects. We also need to make sure that the battery surface is neutralised so that sulphation build-up on the connectors doesn’t affecting the battery performance. An untreated battery surface may cause leak currents which will have a bad effect on the battery life. 

When all connections have been checked and the surface has been treated we can continue with the regeneration process itself.

3) Battery regeneration with Energic plus

The regenerator runs 2 cycles (charging, equalizing and discharging) on the battery, during this process lead sulphate is removed by the electrical high-frequency pulsation process of the battery regenerator. This has the following results:

-  the specific gravity of the electrolyte is increased,
-  internal resistance is reduced,
-  increased capacity of the battery (Ah) and
-  increased cell voltage

If the regenerator is combined our BMS-system, you can even perform a complete analysis of every cell of the battery which is a unique feature!

4) Analysis of the battery after the regeneration process

Once the battery regeneration process is finished the condition of the battery is again analysed, the improvements are processed and all cells are checked to see if any of them need replacing. Reports on the battery condition (in pdf, Word or Excel) and reports of the BMS-system (in pdf, Word or Excel) are generated so that you know perfectly what the current condition of your battery is. 

5) Putting the battery into operation

When the regeneration process is finished the battery can be put back into use! Stop wasting money, start using the Energic Plus battery regenerator! 

When should Regeneration be done?

Batteries can be regenerated at any time. The most common time is when the battery has lost 30-40% of its capacity. Then it is usually possible to recover it completely. But such recoveries are possible and often show incredible results. Although in some cases the full capacity cannot be achieved. Besides the sulphation, batteries are often damaged with natural aging process. Lost parts of the positive plates and severe corrosion cannot be recovered.

What innovation has Energic Plus compared to other options?

Energic Plus battery regeneration equipment combines effective methods of the batteries regeneration with integrated energy recovery into a single unit. About the technology: Optimal results need correct voltage, current, time refresh rate and temperature to be achieved. We do this through the computerized process: each battery is discharged and restored individually, depending on its condition and size, while maximum voltage pulses are adjusted in variable curves and cycles. The discharge process also varies in pulse-like minimum distances. It protects the batteries and prepares them for regeneration. These combinations and methods are unique and protected by worldwide patents. Depending on battery size enormous currents and voltages are required, which can only be ensured by appropriately sized transformers. A special highlight is the return of energy during the discharge process. The energy consumption stays at the lowest level.

Can I get renewal and sulfate reduction with a special liquid?

Yes and no. The additives of cobalt, manganese and other substances is not new, it was used commonly during the 2nd World War on submarine batteries. The result is a release of the superficial sulfate buildup. The acid level is elevated to normal, and the capacity somewhat increases. This effect goes by depending on the degree of sulphation and age of the battery after a short period of time. In addition, a contaminant remains in the electrolyte. Structural damage to the surface is not fixed and can even increase as a result. In addition the hard sulfate crystals do not dissolve completely, and can cause further contamination and degradation of the battery. In the long term silver and / or cobalt compounds cause irreversible damage to the battery.

Is there a benefit in Regenerating a “Young” battery?

Yes. Regeneration can benefit batteries that are between 1-2 years old, as sulphation occurs from the moment a battery is made, Such batteries put through the regeneration process, can continue to hold & deliver its capacity constant at about 90-100% level over a period of 8-10 or more years.

Battery regeneration technologies suited for several applications

 Battery regeneration for forklifts
 Battery regeneration for cars
 Battery regeneration for trucks
 Battery regeneration for golf carts
 Battery regeneration for trains
 Battery regeneration for busses
 Battery regeneration for tractors
 Battery regeneration for quads
 Battery regeneration for telecom